Inside Our Factory
Our Factory
Maneli Home Furniture Manufacturing Factory, relying on technical expertise, experience, and modern equipment, operates on a land area of 8,500 square meters in the Eshtehard area of Karaj and is recognised as a specialised complex in the design and production of furniture.
The factory is equipped with complete and specialised departments including wood cutting, carpentry, CNC carving, finishing and painting, and upholstery. All stages of production are carried out in an integrated manner under strict supervision to ensure the highest quality of the final products.
In order to improve efficiency and optimise the production process, Maneli Home operates a raw-product storage area with a total area of 2,000 square meters, enabling faster preparation and completion of customer orders.
In addition, an exclusive showroom located within the factory allows customers to closely examine the manufactured products, assess material quality, craftsmanship details, and design variety, and make their selections with full confidence.
With a strong focus on quality, aesthetics, and durability, Maneli Home is continuously committed to creating timeless products that align with contemporary tastes.
Raw Wood Selection & Arrival at the Factory
The first and most important step in furniture production is the selection of high-quality raw wood. At Maneli House, the most common wood used for making furniture frames is Georgian Super Beech Grade A.
This wood is considered one of the best options for producing high-quality furniture due to its high density, exceptional strength, long-term durability, and excellent resistance to pressure and weight. The Georgian Super Beech wood used at Maneli home is purchased directly from the main importer without intermediaries and is transported directly to our factory via the Jolfa border.
After the wood enters the factory, initial quality control is carried out, which includes checking the standard humidity, the health of the wood texture, and the absence of cracks, rot, or harmful knots. This step ensures that only first-class wood enters the production line.
Wood Cutting Stage
After confirming the quality of the raw wood, the logs enter the cutting stage. At this stage, the wood is cut based on the technical drawings and engineered dimensions of each furniture model. Precise cutting ensures that all pieces are perfectly sized, aligned, and ready for the next steps. At Maneli Home, we strive to minimize wood waste and maintain maximum material efficiency through systematic cutting.
Entering the CNC Machining Stage
After the initial cutting, the wooden pieces enter the CNC stage. CNC machines create precise grooves, joints and shapes on the pieces with millimeter accuracy. This stage plays a very important role in the uniformity of product quality, reducing human error and increasing the final strength of the furniture frame.
Wood Carving Section (Hand Finishing)
After the CNC operation is completed, the parts enter the carving department. At this stage, the flowers and patterns created on the work are manually cleaned and polished to make the fine details perfectly defined and uniform. Also, the grooves are clarified and the edges are corrected to increase the final quality of the design. After quality approval, the parts are prepared and sent to the assembly department for further processing.
Furniture Frame Assembly & Construction
After the CNC steps are completed, the parts enter the assembly stage. At this stage, the main frame of the furniture is constructed using strong industrial adhesives and standard joints. The final frame is checked for strength, alignment, and weight bearing to ensure the long-term durability of the furniture.
Professional Wood Finishing
Painting is one of the most sensitive stages of furniture production. At Maneli House, painting is done in several stages including priming, sanding, applying the base color and final coating.
The colors are chosen in such a way that, while enhancing the beauty, they protect the wood from moisture, scratches and environmental factors.
What distinguishes our furniture from other brands in this sector is
With more than 20 different color samples including coating colors, whitewash, patina, and aging, Maneli House has the largest variety of colors for the furniture body
Furniture Upholstery Stage
After the paint on the furniture frame dries, which is done in a special room called a dryer so that no dust settles on the furniture, the work enters the upholstery stage. In this stage, foams and sponges with standard density are used and the fabric is applied to the frame with complete precision and elegance. The seating comfort, appearance and final quality of the product are formed in this stage.
Final Quality Control & Preparation for Shipping
In the final stage, all the details of the furniture are checked for strength, color quality, cleanliness of stitching and comfort of seating. After final approval, the product is packaged and ready to be shipped to the customer.
Maneli House Commitment
At Maneli House, we are committed to quality, durability and customer satisfaction. Using Grade A Georgian Super Beech wood, modern equipment and expert staff, guarantees the production of lasting and valuable furniture for your home space.
